Interactive Production Scenario Builder enables users to select a circuit and final product, then adjust initial production parameters using intuitive sliders.
AI-Driven CIP Optimization—Reduce Water, Chemicals, and Downtime
Cut Cleaning Time. Save Resources. Boost Uptime.
Clean-in-Place (CIP) cycles are critical to ensuring food safety-but they’re also one of the biggest resource drains in a plant. Novolyze’s Al-powered CIP Optimization module helps you reduce cycle times without compromising compliance, freeing up valuable line capacity, lowering operational costs, and supporting sustainability goals.
Whether you’re optimizing one facility or 100+, our platform delivers measurable results fast-with the rollout playbook and enterprise-grade security global food & beverage leaders need.
Key Benefits
Free Up Uptime
Gain up to 30+ minutes of production time per line, per day while maintaining compliance.
Al-Driven Optimization
Run digital simulations to safely shorten cycle times and eliminate guesswork.
Standardize Best Practices
Apply proven, data-backed CIP protocols consistently across multiple plants.
Real-Time Monitoring
Track CIP performance and get instant alerts when a deviation occurs.
Automated CAPA
Trigger corrective actions the moment a cleaning issue is detected, with full traceability.
Sustainability Gains
In a 100-site rollout, reduce up to 3B liters of water, cut 90,000 tCO₂e, and significantly lower chemical use.
How It Works
Digitize
Capture and centralize CIP cycle data from all lines, sites, and systems.
Optimize
Implement adjustments and monitor results in real time.
Scale
Roll out improvements across your network with our enterprise deployment playbook.
Validate
Ensure compliance with built-in audit trails and standardized reporting.
See CIP Optimization in Action
Discover how Novolyze uses AI to cut cycle times, save water and chemicals, and free up capacity—at a single plant or across your entire network.
Platform Preview
Welcome Dashboard
Instant Clarity, Immediate Impact
Track hygiene and savings performance at a glance – from plant floor to executive suite.
The Welcome Dashboard puts critical cleaning operations into clear view, providing a real-time snapshot of hygiene outcomes and sustainability achievements. Designed for both operational and strategic stakeholders, it delivers actionable insights into cleaning performance and cost savings across water, energy, time, and product waste.
Key capabilities include:
Interactive Performance
Tiles show real-time totals for key resource savings (water, energy, time), rejected product reduction, and their corresponding monetary values.
Trend Visualization
Via interactive bar charts with overlaid trend lines lets users compare current and historical performance across any configured cleaning line.
Line-Level Comparisons
Allow deep dives into specific lines or zones to pinpoint inefficiencies or highlight optimization successes.
Custom Timeframe Selection
Provides flexible views over daily, weekly, monthly, or custom intervals to support continuous improvement tracking.
Immediate ROI Visibility
Quantifies operational gains in financial terms to support data-driven decision-making and justify sustainability investments.
Together, these features empower teams to monitor, measure, and improve cleaning performance – all from a single intuitive interface. See how visibility drives savings. Explore how the Welcome Dashboard can turn your cleaning data into operational excellence.
TRS Hygiene
Quantify Clean with Confidence
Unlock deep operational insights to drive cleaning efficiency and compliance.
TRS Hygiene turns raw cleaning operation data into clear, actionable intelligence. By breaking down the Total Resource Score (TRS) into the core pillars of Availability, Performance, and Quality, the tool enables hygiene and quality teams to drill into the true effectiveness of their CIP processes — and uncover the root causes behind inefficiencies or variances.
Key capabilities include:
Total Resource Score (TRS)
Overview presents an at-a-glance performance metric summarizing the effectiveness of cleaning operations across time.
Drill-Down Capability
Allows users to click on individual KPIs (Availability, Performance, Quality) for a deeper view via interactive horizontal bar charts of underlying metrics.
Flexible Filtering
Lets users isolate data by line, circuit, product, or recipe to zero in on specific areas of interest.
Timeframe Customization
Supports business-aligned periods like months or quarters, or custom ranges to support audits and performance reviews.
Data-Driven Clarity
Empowers teams to identify bottlenecks, reduce variability, and standardize performance benchmarks.
TRS Hygiene delivers a transparent, structured view of cleaning effectiveness to support continuous improvement and audit-readiness.
Discover how TRS Hygiene translates performance data into process excellence — and take control of your cleaning outcomes.
Optimization
Smarter Cleaning, Proven Savings
Ai-powered optimization that cuts costs and enhances cleaning precision.
The Optimization functionality harnesses the power of Artificial Intelligence to take the guesswork out of cleaning. By analyzing your cleaning data and tailoring recipes in real time, it delivers actionable recommendations that reduce costs, conserve resources, and ensure operational consistency — without compromising hygiene standards.
AI-Driven Recipe Optimization
Automatically determines ideal values for every step of the cleaning cycle — from temperature to chemical dosage — based on your selected line, circuit, product, and recipe.
One-Click Recipe Deployment
Enables seamless locking and communication of optimized settings for immediate rollout across operations.
Step-by-Step Visualization
Displays the optimized cleaning sequence through interactive bar charts with trend lines showing critical parameters like temperature, flow, and conductivity.
Side-by-Side Comparisons
Measured vs. optimized processes highlight savings and efficiency gains across key metrics, helping teams easily interpret and adopt improvements.
Detailed Consumption Dashboard
Quantifies savings on water, energy, time, alkaline and acid use, and aggregates total resource and cost savings for clear ROI visibility.
Optimization transforms your CIP process from routine to strategic — delivering sustainable performance with measurable impact.
With Report Details, you move beyond static reporting to a living, interactive view of batch performance – delivering the proof, precision, and compliance assurance your operation demands.
Experience how intelligent optimization turns your cleaning operations into a competitive advantage. See what’s possible with Novolyze.
Reports
Turn Data Into Decisions
On-demand reporting that elevates hygiene and sustainability performance. The Reports functionality equips food safety, quality, and operations teams with powerful tools to analyze, visualize, and share CIP performance insights. With customizable parameters and export-ready formats, it supports informed decision-making and effortless reporting to internal and external stakeholders.
Key capabilities include:
Customizable Data Views
Allow users to filter by line, circuit, product, and recipe, with flexible timeframes that match standard business periods such as months or quarters.
Interactive Bar Charts and Trend Lines
Provide visual clarity on cleaning performance, enabling quick identification of patterns and deviations.
Detailed Consumption Tiles
Quantify savings across key resources: water, energy, duration, alkaline, acid — plus a roll-up of total savings in both units and monetary value.
Comprehensive Parameter Display
Shows all measured cleaning data — including temperature, speed, and conductivity — step by step and in full detail over time.
Side-by-Side Comparisons
Correlate actual cleaning processes with AI-optimized recommendations, highlighting clear savings and operational opportunities.
Export-Ready Formats
Let users generate reports in standard business file types for easy integration into corporate presentations, audits, and compliance documentation.
Reports turns complex CIP data into a powerful narrative of improvement, efficiency, and value – with every insight just a click away.
Bridge the gap between data and action. Use Reports to demonstrate success, drive accountability, and scale optimization.
Modeling
Simulate, Optimize, Succeed
AI-driven modeling to predict and perfect every clean before it starts.
The Modeling functionality empowers operations and quality teams to confidently design optimal cleaning protocols before production begins. By simulating cleaning cycles based on real-world production inputs, Modeling uses AI to calculate and refine the ideal cleaning process – saving time, resources, and risk.
Key capabilities include:
AI-Powered Fouling Calculation estimates initial cleaning needs based on production input to set a precise starting point for optimization.
Calculate Cleaning Engine applies AI to determine the ideal cleaning time, chemical concentration, mechanical force, and temperature required for maximum efficiency and hygiene.
Dynamic Cleaning Results Tile presents optimized process parameters in a clear, accessible format for immediate action and analysis.
Confidence Without Compromise lets teams model various production conditions in advance, minimizing trial-and-error and supporting proactive decision-making.
Modeling unlocks predictive CIP planning that aligns sanitation with production realities – reducing downtime and improving consistency across cleaning operations. Bring science to every clean.
Use Modeling to forecast, fine-tune, and deliver optimal results – before your next batch even begins.
Why Choose Novolyze for CIP Optimization?
Purpose-Built for FSQ
Designed for the specific demands of food & beverage manufacturing.
AI + SaaS Architecture
Cloud-based, continuously updated, and always learning from your data.
Proven Enterprise Rollouts
From a single pilot to global scale, we’ve done it before.
Enterprise Security
ISO 27001-compliant, with SSO, audit logs, role-based access, and encryption.
On-the-Ground Expertise
Deployment support from teams with deep industry experience
Data Ownership by Design
You control your data. We help you capture and organize it without locking you into our platform or limiting how you use it.
