Monitor, Control, and Prove Compliance—In Real Time.
Monitor, Control, and Prove Compliance—In Real Time
Process Control from Novolyze digitizes and centralizes your most critical production parameters—like temperature, time, pH, or salt levels—so you can ensure every batch meets spec. With Statistical Process Control (SPC) and real-time alerts for deviations, you can prevent quality issues before they happen, reduce waste, and streamline audits across your entire network.
Key Benefits
Prevent Costly Deviations
Detect and address process drift before it impacts quality or compliance.
Prove Compliance Instantly
Create audit-ready, time-stamped records for every run—no binders or spreadsheets.
Maximize Yield & Reduce Waste
Stay within spec, avoid rework, and protect valuable product.
Enable Faster Decisions
Real-time notifications keep supervisors and QA informed the moment parameters slip.
Scale with Confidence
Standardize process oversight across a single site or 100+ plants.
See Process Control Action—Book Your Live Demo
Get a first-hand look at how Novolyze Process Control keeps you within spec, eliminates rework, and strengthens compliance—whether you’re running one plant or scaling to 100+.
Dashboard
Make Data-Driven Decisions in Real Time
Instantly identify compliance risks, performance gaps, and opportunities for process optimization. The Dashboard empowers food and beverage manufacturers to make smarter, faster decisions with real-time visibility into critical operational metrics. Tailored to your facility’s unique manufacturing operations, the dashboard transforms your Key Performance Indicators into actionable insights, ensuring consistent quality and compliance – batch after batch.
Key capabilities include:
Customizable KPI Monitoring
Visualize the performance metrics that matter most to your facility, from equipment-level to site-wide indicators.
Standardized Equipment Data
Gain consistency across all equipment by unifying how performance and compliance data is captured and displayed.
Real-Time Compliance Alerts
Stay ahead of issues with real-time monitoring that highlights when corrective or preventive action (CAPA) is needed.
At-a-Glance Production Health
Instantly assess whether to continue, pause, or stop production based on live KPI readings.
Log Reduction Tracking
See log reduction performance by batch to validate kill steps and ensure microbial safety compliance.
With the KPI Dashboard, your team is empowered with the clarity and control needed to proactively manage food safety, reduce downtime, and ensure regulatory compliance.
Reports
Streamline Compliance with Effortless Traceability
Instantly access, review, and certify batch reports to accelerate audits and ensure accountability. The Reports functionality consolidates batch data across all equipment to deliver complete traceability, streamlined report creation, and built-in compliance workflows. Whether preparing for an audit, investigating a deviation, or validating batch performance, this tool ensures your team can act with speed and confidence – backed by reliable, searchable records.
Key capabilities include:
Full Batch Traceability
Instantly retrieve detailed records for every batch across all equipment, ensuring end-to-end visibility.
Smart Search Functionality
Quickly locate specific reports or batches using intuitive search tools and filters.
Compliance Sign-Off Workflows
Facilitate secure, auditable acknowledgment of compliance through electronic signatures.
Automated Signature Alerts
Receive notifications for outstanding report approvals, reducing bottlenecks in compliance workflows.
With Reports, you gain confidence in your data, streamline documentation, and stay fully prepared for inspections, audits, and internal reviews.
Learn how automated reporting can help your team stay audit-ready and in control.
Report Detail
Drill Down into Every Batch with Full Visibility
Gain interactive insights and documentation for every production run to ensure precision, accountability, and audit readiness. The Report Details functionality gives food and beverage manufacturers a powerful lens into each individual batch, offering comprehensive data, visual trends, and integrated compliance actions – all in one place. Whether reviewing historical performance or investigating an exception, Report Details delivers the depth, clarity, and flexibility needed to manage risk and demonstrate control.
Key capabilities include:
Batch-Level Conformity Insights
View detailed conformity status for each batch, supported by alert summaries and compliance flags.
Integrated Corrective Actions
Track and generate CAPA tickets directly from the report to streamline resolution and documentation.
Interactive Graphs
Explore trends and critical control points such as temperature, pressure, and log reduction through dynamic visualizations.
Flexible Report Formats
Download full reports in PDF for audits or share telemetry results in CSV/XLS formats for deeper analysis.
Editable Compliance Fields
Modify compliance inputs or regenerate reports manually to reflect real-time conditions and updated validations.
Certification Downloads
Instantly generate compliance certificates for internal documentation or regulatory submission.
With Report Details, you move beyond static reporting to a living, interactive view of batch performance – delivering the proof, precision, and compliance assurance your operation demands.
Discover how Report Details can help you ensure product safety and streamline audit readiness.
Ongoing Production
Monitor Production in Real Time—React with Precision
Gain real-time visibility into live operations to detect risks, respond instantly, and ensure continuous compliance. The Ongoing Production functionality provides a live, interactive view of telemetry data from your production equipment, allowing teams to monitor processes as they happen or review historical data over a selected date range. With intelligent alerting and direct control capabilities, operators can take immediate, informed actions to maintain product quality and regulatory compliance.
Key capabilities include:
Live Process Monitoring
Visualize current telemetry from in-process equipment across your facility in real time.
Customizable Data Review
Analyze historical telemetry data from any equipment over user-defined time ranges for trend analysis and performance validation.
Real-Time Alerts
Receive instant notifications for reaching compliance thresholds, deviations, or non-conformities – empowering proactive intervention.
Interactive Parameter Control
Edit process monitoring parameters directly from the dashboard to reflect updated conditions or changes in the production plan.
Process Termination Control
Stop monitoring instantly when needed to maintain safety and regulatory control.
With Ongoing Production, your team stays fully connected to what’s happening on the floor—enabling proactive decisions that protect compliance and minimize downtime.
Explore how real-time production monitoring can help you improve responsiveness and operational control.
Analysis
Turn Batch Data into Actionable Intelligence
Use statistical insights to optimize performance, reduce variability, and ensure food safety targets are consistently met. The Analysis functionality empowers food manufacturers to perform deep statistical evaluations of their thermal and kill-step processes across equipment and timeframes. By enabling users to define performance goals like target log reduction ranges, this interactive tool reveals trends, pinpoints inefficiencies, and supports continuous improvement across production lines.
Key capabilities include:
Custom Statistical Analysis
Define your desired product, log reduction targets, and timeframe to generate precision-focused reports.
Batch Performance Breakdown
Visualize individual batch results over time to assess process stability and deviation frequency.
Compliance Performance Metrics
Instantly see percentage of batches hitting, exceeding, or missing the log reduction target.
Over/Under Processing Tally
Quantify how often products are over-processed (leading to inefficiency) or under-processed (posing safety risk).
Interactive Trend Visualization
Gain insights into log reduction trends and process variability to support process optimization and decision-making.
With Analysis, your team can move beyond basic monitoring to unlock predictive insights that drive smarter production strategies and elevate food safety performance.
Ready to optimize your kill steps and reduce process variability? Discover how Analysis can power continuous improvement.
Why Choose Novolyze for Process Control?
Purpose-Built for FSQ
Designed for the specific demands of food & beverage manufacturing.
AI + SaaS Architecture
Cloud-based, continuously updated, and always learning from your data.
Proven Enterprise Rollouts
From a single pilot to global scale, we’ve done it before.
Enterprise Security
ISO 27001-compliant, with SSO, audit logs, role-based access, and encryption.
On-the-Ground Expertise
Deployment support from teams with deep industry experience
Data Ownership by Design
You control your data. We help you capture and organize it without locking you into our platform or limiting how you use it.
